The JMS Engineering team utilizes DEFORM® simulation software to analyze the performance of tool designs well before tool steels are cut. Simulation runs in tandem with our engineers’ design work: one process informs the other until an optimized step-by-step forming process is achieved. Some of our stamping tools include up to 24 working stations, so effective use of simulation ensures that earlier forming steps do not lead to problems further down the station lineup. This way, a quality, robust tool is built from the start, which aids and supports efficient product launches. While we use our software in its 2D mode for traditional stampings, we often utilize its powerful 3D environment for alternative metal-forming processes, such as extruding and bulk forming (forging). DEFORM® also has the ability to detect tooling “hot spots” and deflection points, as well as identifying potential damage to the workpiece itself. Our utilization of DEFORM® helps provide superior lead-times for tool development and PPAP, while also contributing to lower overall tooling costs. Last but not least, this technology allows us to routinely assist our customers in the early stages of their stamped product design, ensuring part quality and manufacturing efficiency.